The complete design, engineering and manufacturing service

The design experts at Accutronics strive to deliver better than expected results to maximise commercial value and optimise product performance.

Accutronics' multi disciplined team will work with you to ensure a smooth transition from initial concept to series production, offering total project management and an end to end battery design solution enabling you to go to market faster, within budget, with confidence.

Correct cell selection is critical in achieving optimal battery and device performance.

We will work closely with your engineers to gain a deep understanding of your application and performance requirements. Drawing on years of battery design and testing experience we work independently with the world's leading cell manufacturers to select the right cell for each application, optimising characteristics such as capacity, rate capability, cycle life and thermal performance.

We ensure you have access to the latest in battery technology by constantly reviewing future product road maps for existing and emerging battery technologies.

In a world dominated by portable electronic devices the need to manage battery power is essential.

Our embedded intelligent electronic systems allow batteries to manage their own charging both efficiently and safely while on-board fuel gauges provide equipment with accurate real time runtime information. Accutronics have been developing these intelligent battery systems for over 15 years and have built up considerable expertise which we distil into each new battery design.

We cater for all sizes of battery, from the smallest single cell solution with simple electronic protection through to large high voltage batteries with active cell balancing, impedance tracking fuel gauging and tiered protection systems.

Understanding how a battery will be used in the host device is key to designing a good mechanical solution.

We use innovative design techniques coupled with sound engineering principles to produce batteries that are both strong and durable whilst remaining light and compact. Our advanced battery designs improve overall safety and reliability while minimising cost.

Accutronics take full advantage of the latest digital prototyping techniques to get the design to market quickly. We perform Finite Element Analysis of the CAD models and employ 3D printing technologies such as Stereo Lithography Apparatus or Selective Laser Sintering to generate physical prototypes. Mould flow simulation is used to test and validate the injection moulding design prior to tooling.

From the start of each project we work alongside your engineers to fully understand the performance, environmental and regulatory testing requirements for your device and market. We then design each battery to meet these requirements and we ensure full certification is obtained prior to the battery moving into series production. Accutronics project manage the testing to IEC, UL, UN/IATA and MIL standards to ensure that there are no delays in getting your device to market on time.

Accutronics’ production facility is ISO9001 accredited and offers a low cost, rapid response, flexible service. Batteries are developed and tested under one roof. The same team that develops the product is responsible for transferring it to production, ensuring total consistency.

A robust, reliable manufacturing process is in place with a deep continuous  improvement culture. Security of manufacture is assured through the use of highly trained and motivated assembly operators, dedicated assembly fixtures and our own purpose built test equipment that programs, tests and logs the data for each and every battery we produce.

We are totally committed to quality because your customers demand reliable devices. The excellent field reliability of our products gives you guaranteed quality and peace of mind.

For an initial consultation about our custom battery design services please contact our sales team on
+44 (0) 1782 566688 or email sales@accutronics.co.uk.

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